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SCALE High Voltage IGBT Driver
1SD536F2-5SNA2400E120100

Plug-and-play, compact, high performance, single channel driver for 2-level, 3-level, and multilevel converters

The SCALE HPI 1SD536F2-5SNA2400E120100 is an ultra compact single-channel intelligent gate driver designed for ABB's high-power IGBTs type 5SNA2400E120100. The driver features a fiber optic interface, a built-in DC/DC power supply, and selectable operation mode via jumper.

 Product Highlights Applications

- Plug-and play solution
- Protects the IGBT from short-circuit failure
- Active clamping of Vce at turn-off
- Extremely reliable; long service life
- No electrolytic capacitors
- Gate current up to ±36A
- Electrical isolation 4000 VAC
- Fiber-optic links
- Monitoring of supply voltage and fiber optics
- Switching frequency DC to max. 7.0kHz
- Duty cycle 0... 100%
- Build-in DC/DC power supply
- Shorten application's development time 
- Three/multi-level converters
- Two-level converters

- Medium-voltage converters
- Industrial drives
- Traction
- Railroad power supplies
- Wind-power converters-
- Radiology and laser technology
- Research

-  Almost all other conceivable


Quality Standard

Manufacturing ISO9001 certified.

Mechanical and Electrical Interfaces

Dimensions: 193 x 50mm. Mounting Principle: Direct screw mount on IGBT. 

 
Interface  Remarks Part type
 Drive signal input (standard) Fiber optic receiver (Notes 16, 18) HFBR-2522
 Drive signal input (opt. 01) Fiber optic receiver (Notes 16, 20) HFBR-2412T
 Status output (standart) Fiber optic transmitter (Notes 16, 19) HFBR-1522
 Status output (opt. 01)  Fiber optic transmitter (Notes 16, 21) HFBR-1412T
 Power supply connector On board connector (Note 17) 77315-101-05
 Power supply connector Designator  Pin numbers
 Ground GND  1, 2, 4, 5
 Supply voltage VDC 3


Absolute Maximum Ratings

 
Parameter  Remarks min max Unit
 Supply voltage VDC VDC to GND (Note 1 0 16 V
 Gate peak current Iout Note 8 -36 +36 A
 Average supply current IDC Note 3  500 mA
 Output power DC/DC converter Note 3,12  5 W
 Switching frequency Note 12  7.0 kHz
 Test voltage (50Hz/1min)  Primary to output (Note 15)  4000 VAC(eff)
 DC link voltage  Note 5  800 V
 Operating temperature Note 12 -40 +85 °C
 Storage temperature  -40 +90 °C


Electrical Characteristics

 All data refer to +25°C and VDC = 15V unless otherwise specified
 Power supply Remarks min  typ max units
 Nominal supply voltage VDC VDC to GND (Note 1) 14.5 15  15.5 V 
 Supply current IDC Without load (Note 2)     
  Standart  120  mA
  Opt. 01  125  mA
 Efficiency  η Internal DC/DC converter  85 

 %

 Turn-on threshold  Vth Note 4  13  V
 Hysteresis on-/off Note 4  0.6  V
 Coupling capacitance Cio Primary to output  15  pF
 Short-circuit protection Remarks min  typ max units
 Vce-monitoring threshold Between aux. terminals 50  60 V
 Response time 3-level mode (Notes 11)  8.5 9 µs
 Response time 2-level mode (Notes 6)  9.5 10  µs
 Blocking time 2-level mode (Note 7)   1  s
 Timing characteristics  Remarks min  typ max units
 Turn-on delay tpd(on) Note 13  350  ns
 Turn-off delay tpd(off) Note 13  450 ns
 Output rise time tr(out) Note 9  15  ns
 Output fall time tf(out)  Note 9  20  ns
Acknowledge delay time   At status output (Note 14)  380  ns
 Acknowledge pulse width At status output 0.6 1.8  µs
 Gate Output Remarks min  typ max units
 Turn-on gate resistor R g(on) Note 8  0.83  Ω
 Turn-off gate resistor Rg(off)    1.9  Ω
 Electrical Isolation Remarks min typ max units
 Operating voltage (Note 10) Continious or repeated    1700 V
 Test voltage (50Hz/1min) Primary to output (Note 15)   4000 VAC(eff)
 Partial discharge extinction volt. IEC1287/<10pC 1400   VAC(eff)
 Creepage distance Primary to output 21   mm
 di/dt-Feedback   Remarks
 di/dt-Feedback implemented Note 22    no

Footnotes to the key data

1) 

 Supply voltages higher than specified can lead to the destruction of the driver and protection circuits on the output side. The gate-emitter voltage tracks with the primary supply voltage (not regulated by the gate drive unit).

2) Static power consumption of the gate driver.
3)  If the specified power consumption of the gate driver is exceeded at average, this indicates an overload of the DC/DC converter. The DC/DC converter is not protected against overload.
4)  Under-voltage monitoring of power supply. For a voltage lower than that limit, the power modules are switched off. The voltage refers to the secondary supply voltage of the gate driver, which is approximately the same as voltage between VDC and GND.
5)  This limit is due to active clamping. Refer to "Description and Application Manual for 1SD536F2 SCALE High Power IGBT Drivers".
6)  Pulswidth of the direct output of the gate drive unit (not covering the delay of the gate resistors).
7)  Duration of blocking the command input (keeping the gate driver and the IGBT in off-state) after fault detection, i.e. power supply undervoltage lock out, or - only at 2-level mode - short circuit detection (For three/multilevel mode, turn-off under short-circuit condition is managed by the host controller).
8)  The gate current is limited by on-board gate resistors.
9)  Refers to the direct output of the gate drive unit (not covering the delay of the gate resistors).
10) Maximum continious or repeatedly-applied DC voltage or peak value of the repeatedly-applied AC voltage between the power supply inputs and all other terminals.
11)  Including the delay of external fiber optic links. Measured from turn-on transition at direct output of the gate drive unit (not covering the delay of the gate resistors) to the transition of status signal at the host controller side optical receiver.
12)  Application-specific self-heating of gate drivers and IGBT modules, especially at high switching frequency, must be taken into account. Commonly, the switching frequency is limited due to switching losses of the IGBT modules. Because CONCEPT cannot predict how the drivers will be incorporated in the user's application, no binding recommended value for self-heating and thus for the maximum useable output power can be made. So, it is recommended to check the gate driver's ambient temperature within the system.
13)  Including the delay of external fiber optic links. Measured from the transition of turn-on or turn-off command at the host controller side optical transmitter to direct output of the gate drive unit (not covering the delay of the gate resistors).
14)  Including the delay of external fiber optic links. Measured from the transition of turn-on or turn-off command at the host controller side optical transmitter to the transition of acknowledge signal at the host controller side optical receiver.
15) The test voltage may be applied only once during one minute. It should be noted thet with this (strictly speaking obsolete) test method, some (minor) damage occurs to the isolation layers due to the partial discharge. Consequently, this test is not performed at CONCEPT as series test. In case of repeated isolation tests (e.g. module tests, equipment test, system test) the subsequent tests should be performed with a lower test voltage^ the test voltage is reduced by 10% for each additional test. The more modern if elaborate partial-dscharge measurement is better suited than such methods as it is almost entirely non-destructive.
16)  The transceivers required at the host controller side are not delivered with the gate driver. It is recommended to use the same types as used in the gate driver. For product information refer to www.semiconductor.agilent.com
17)  Customer-side connector is not delivered with the gate driver, but via FCI inc. Recommended crimp contact housing: order code 65039-032; recommended crimp contacts: 5 pcs, order code 48236-002. Refer to www.fciconnect.com
18)  The recommended transmitter current at the host controller is 30-35mA, suitable for plastic optic fiber with a length of less than 2.5 meters. Higher current may increase jitter or delay at turn-off.
19)  The transmitter current at the gate driver is 30-35mA.
20)  The recommended transmitter current at the host controller is 60mA
21)  The transmitter current at the gate driver is about 49mA.
22) With "yes" a di/dt-feedback redices the di/dt of the IGBT at turn-off. For more information refer to "Description and Application Manual for 1SD536F2 SCALE High Power IGBT Drivers". With "no" there is no di/dt-feedback implemented.